October 1995: Care And Feeding Of Swords
by Kendall Kelsoe
I have met a number of Kenjutsu (sword arts) enthusiasts that know a great
deal about wielding a sword but comparatively little about how to maintain
one. I would like to offer a few observations that hopefully will be useful
to anyone interested in edged weapons.
First, Ninpo training requires daily study and attention to detail.
Maintaining a finely forged sword or knife is no different. If you own a live
blade, you should know how to take care of it. Most modern replicas of the
Japanese Katana or Daito (long sword) and Ninja To (straight sword, also
known as a Chokuto) are made of stainless steel, usually 440, 440C or 420B.
Stainless steel is normally carbon steel with nickel added to it to make it
more resistant to corrosion. Modern commercial sword manufacturers use
stainless steel because it is air hardening. This means that the tempering
method is quicker and more fool proof than the method used to temper carbon
steel. A stainless steel blade that comes out of the forge is merely left out
in the air to cool. Carbon steel blades require quenching - plunging the hot
steel into a liquid bath. A real Japanese Katana uses selective tempering so
that it produces a blade with a very hard edge and a body that is relatively
softer and more flexible. This enables the sword to better absorb shock when
delivering powerful cuts. Although stainless steel is tough and holds a
decent edge, carbon steel offers better flexibility (depending on what
heat-treating method is used) and edge retention. Carbon steel is also much
easier to sharpen.
Corrosion from perspiration, skin oils, blood, and exposure to the elements
are the problems we need to know well. In the case of carbon steel, these
culprits can cause severe discoloration and rust very rapidly if neglected. I
own swords that literally will rust before your eyes if left unoiled. This is
a very serious problem the martial arts student must know how to combat. The
edge is the thinnest part of a cutting implement and the most vulnerable to
neglect. If allowed to rust, a razor-sharp weapon will become dull in a short
period of time. Genuine Katanas are famous for their polish and mirror like
finish. This is not for merely cosmetic appearance. Steel has microscopic
pores that collect moisture. A finely polished blade has smaller pores and
sheds blood much more easily than an unpolished one. Hence, the more
corrosive agents that collect in the pores, the more tarnish and rust will
accumulate. A sword should be wiped down with a clean piece of cloth to
remove old oil before use. Oil on the blade can interfere with it's cutting
ability. After use, the blade should be wiped off again to remove skin oil
and perspiration, then lightly oiled before storage. As to the selection of
what kind of oil should be used, here are some things to consider. You will
be handling the blade when you resheath it (noto) and a little oil will get
on your hands. Most petroleum-based oils are toxic and can build up after
being absorbed through the skin. Common vegetable oil quickly goes rancid
when exposed to the air and can severely discolor carbon steel if not
properly removed on a regular basis. For centuries, the Japanese have used
Kurobara (camellia oil) to care for their swords and tools. This oil is
non-toxic and non-allergic. In a pinch it can readily be used for cooking and
it even works well as a skin softener. A little bit of this excellent oil
goes a long way and can easily remove light surface rust . Among Kurobara's
other benefits is that this fine oil also conditions wood. A proper Saya
(scabbard) made of wood can soak up oil over a long period of time and help
preserve your steel sword every time you resheath it. If you can't find
Kurobara, Choji (clove-oil) works very well and has the added advantage of
being a natural anesthetic for small cuts. Lastly, extra-virgin olive oil can
serve to protect your sword from rusting. A light coating will seal the metal
from air and prevent oxidation. Be sure to always wipe the sword from the
Habakimoto (widest part of the sword) towards the Kissaki (point) and not the
other way around. Also make sure the Ha (edge) is directed away from your
hand. Failure to pay attention while you're doing this can result in a nasty
cut.
Most modern replicas have a cast polyester Tsuka (handle). This is another
time-saving shortcut in order to keep the cost down. In my thinking, these
handles are wholly unacceptable. I have broken more than one from normal
usage and now make my own out of solid oak. If you train enough, you'll be
sure to notice that the Nakago (tang) tends to wear away the plastic handle
from the stress and strain of frequent drawing and cutting. The tell tale
signs are powdered plastic dust working it's way out of the Fuchi (metal
collar on the handle) that's close to the Tsuba (guard). This indicates that
the Nakago is wearing loose. Left unattended, this can be an accident waiting
to happen. Those of us of the western persuasion tend to be much taller than
the average warrior of feudal age Japan. The length of the Tsuka was
determined in the Kamakura (warring states) period by measuring the distance
of a warrior's grip plus the length of his forearm. This long, two handed
handle enabled quick, powerful and precise cuts with the Katana. If you are
having a Tsuka made for you, make sure this measurement is taken from your
own forearm to better understand what a real Katana should feel like. You
will find your sword Kamae (posture) improves dramatically with a
proportionate Tsuka.
The Nakago is fitted precisely to the Tsuka and secured in place by a Mekugi
(bamboo peg). Always inspect the Mekugi before Kenjutsu training because if
it is damaged or even worse, missing, the blade could fly out of the Tsuka
and create a tragedy. Shihan Stephen K. Hayes related a story from Japan
about how a Kenjutsu practitioner failed to notice his sword's Mekugi pin was
missing and while performing an Iaijutsu draw, (drawing and cutting with the
sword in one quick movement) the blade flew out of his Tsuka and impaled a 12
year old child, killing him.
Next, we need to know about another important piece of hardware used on
Japanese swords - the Habaki (metal collar). This is the collar you will see
fitted around the blade above the Tsuba. When resting in the Saya, the Habaki
fits snugly in the Koi Guchi (mouth of the scabbard, or literally, the carp's
mouth ). When pushed in, the habaki ''locked'' the Katana in the saya to
prevent it from falling out at an inopportune time, such as while riding a
horse or running on foot. The warrior would ''free'' the blade by firmly
pushing forward on the Tsuba with his left thumb. This action would allow a
fast and smooth draw. The tight fit of the Habaki also served to keep rain
and dust out of the Saya.
Now we look at the place of rest for a Katana, the Saya. A normal Saya made
for Katanas and Chokutos are heavily lacquered to facilitate being thrust
through the Obi (belt or sash) when worn with daily wear. This allowed fluid
and unhampered movement when removing and inserting the Katana close to the
body. On the outside of the saya is a device called the Kurikata, which
serves to hold the Sageo (utility cord). The Sageo was used, among other
things, to tie up the sleeves of a warrior's kimono. This enabled him greater
freedom of movement and prevented his sleeves from becoming entangled. I earn
part of my living restoring antique edged weapons and have often seen the end
result of neglect, or even worse - abuse. Some of the horror stories I can
share include people that ''played Zorro'' with genuine 16th century era
Katanas and clacked the swords together, severely knicking the edges. One of
my customers brought me a genuine Wakizashi (companion short sword) and
remarked how well it cut down the trees in his back yard. I have seen swords
that their owners had tried to sharpen using a mill file, or even worse - a
power grinder. It has taken me a great deal of time and energy learning how
to properly polish and sharpen a real Katana, so if you don't know what
you're doing - DON'T DO IT ! One person I met recently asked me how
effectively a Katana could cut through concrete! I guess he got the idea from
the movie ''Highlander''.
All this aside, Katanas are well known for their awesome cutting power. These
swords are designed for a very specific purpose - killing living beings. I
would be remiss however, if I failed to add that the sword in Japan is
considered an important tool for preserving life, peace and order. The art of
live blade cutting is called Tameshigiri. In old Japan, Tameshigiri men were
professional sword testers. They cut a variety of objects, including cadavers
and sometimes living human beings. Only after cutting several things would
they judge whether or not a sword was suitable for use in combat. Today, any
serious student of Kenjutsu practices Tameshigiri on a regular basis.
Takegiri (bamboo cutting) is a very challenging technique for the student to
evaluate his cutting skills. Another good target is a plastic milk jug filled
with water and suspended with cords from a tree branch. Try swinging one to
practice timing your cut on a moving target. When training with a razor sharp
steel sword, we are moving into the area of Shin Ken Gata (realistic
training). This means that one slip of technique can cause severe injury to
the practitioner or some innocent bystander. Never try any cutting technique
without first consulting a qualified instructor.
Lastly, my original Sensei - Dr. Kelly Hill once told me that the best weapon
is the one in your hand. This means that if you have a piece of jagged glass
in your hand, you should still be able to deliver a good cut with confidence.
In the Austin Kunren Sukisha Dojo, we also study European weaponry and
fencing. Soke Hatsumi-sama points out that eastern and western combat methods
are fundamentally the same. We have applied Taijutsu Kamae (unarmed fighting
postures) to Rapier and dagger methods, and they work very well indeed. I
recommend Ninpo students to explore Shinobi Kenjutsu techniques using western
swords such as a Falchion or Great Sword. An edged weapon does not have to be
of Japanese origin to be effective. My favorite fighting knife is a Bowie,
even though I like a Tanto (knife with a guard) as well. Ninjutsu is an art
that thrives on spontaneity, pragmatism, and a profound respect for the
truth. No swordsman worth his or her salt would be able to wield only one
specific blade and no other. Anyone familiar with the vast number of weapons
in a Ninja's arsenal can agree that there is more than one way to accomplish
success in an armed encounter.
Kendall Kelssoe has studied Ninpo since 1984 and lives in Austin, Texas. He
is a well known lecturer and has taught a course on the history of swords at
the University of Texas. Ken has appeared on many local television shows
demonstrating Ninpo fighting arts and weapons. He earns a meager living as a
professional sharpener and antique weapon restorer. Ken loves to scuba dive
and has done so for 23 years. He currently is a certified Rescue Diver. Ken
has been a free-lance photographer since 1972, and has done photography for
articles appearing in Ninja Magazine and was the photographic coordinator for
Dr. Kelly Hill's book ''Ninja Knife Fighting''. Ken is also a certified
Monadnock PR-24 Baton Instructor and has taught courses in security tactics,
firearm retention and unarmed self-defense. Currently, Ken serves as senior
training coordinator along with Chi Ka (number one student) Chris Crane for
the Austin Kunren Sukisha Dojo. Ken and his training partners are under the
guidance of Shihan Richard Von Donk and the American Bujinkan Dojo. When not
training or polishing swords, Ken composes Techno music on his IBM, writes
articles for the Kunren's Newsletter - ''The Buyu'' and spoils his pet cat
Hermes. He can be reached at (512) 832-8401; 824 Fairfield Dr. Apt. 321;
Austin, Texas 78758-7452.
|